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Finishing up repairs and upkeep throughout the regular life cycle of the machine allows it to work as effectively as potential throughout its deliberate service life. Rebuilding, however, goals to offer it a second life.
In strong waste processing, there’s a rising have to rebuild machines. Tana Second Life considerably extends the life cycle of machines, whereas on the identical time decreasing the consumption of supplies wanted to fabricate new machines, chopping waste and minimising emissions.
Tana is presently testing tips on how to sustainably and profitably double the lifetime of the machine – in different phrases, tips on how to give the machine a second life.
Rebuilds supply each monetary and environmental benefitsThe well timed refurbishment, rebuild or improve of the primary elements of a compactor or shredder, primarily the powertrain, presents each monetary and environmental advantages. When the diesel engine and the primary hydraulic elements attain the top of their meant service life after 10,000 working hours, they have to both be utterly refurbished or changed.
Based mostly on a situation evaluation, it’s potential to calculate prematurely when a rebuild is possible. Utilizing information to foretell upkeep is already a actuality, since in the present day’s machines are already appropriate with distant diagnostics. Understanding all of the pressures and fault warnings, the necessity for refurbishments might be assessed prematurely.
Distant monitoring produces information not solely about working hours but in addition about how arduous the machine has been used. When a adequate quantity of information is collected, the estimate of the necessity for refurbishing and prices turns into extra exact.
Modular design simplifies rebuildsTana’s product growth and manufacturing have all the time centered on the longest potential service life and straightforward upkeep. Making it simpler to interchange elements and anticipate upkeep wants means much less supplies that should be changed directly. On this manner, the downtime might be as brief as potential.
The modular design of TANA machines additionally simplifies rebuilds, as whole items might be modified. Sooner or later, it would even be potential to interchange the diesel engine with an electrical powertrain.
Licensed companions and processes guarantee reliabilityIn observe, rebuilds are carried out by companions licensed by Tana based on a typical working mannequin. Excessive-quality elements and licensed processes be certain that rebuilt machines retain their authentic efficiency.
The primary associate, Humdinger Gear Ltd within the USA, has already accomplished a number of rebuild tasks with Tana. In North America, machines bear as much as two full-scale rebuilds throughout their lifetime, so that they even get a 3rd life after their second life.
New community companions are beginning to be licensed in Europe as nicely. Tana has itself achieved rebuilds along with its community companions, and a number of other tasks are presently in progress.
Sustainable and worthwhile round economyRebuilds have to be justified not solely when it comes to the local weather and the surroundings but in addition financially. They have to be worthwhile for house owners, in addition to for Tana and its rebuild companions.
Though the proportions of recyclable elements fluctuate, rebuilding is a considerably cheaper choice than buying a brand new machine. The distinction to a brand new buy might be within the vary of 30 to 70 p.c, relying on the age of the machine and the extent of refurbishment.
In the course of the rebuild, the machine’s useful chassis constructions are preserved. The proprietor of the machine will get ensures for the primary elements which can be changed, in addition to the chance to buy an prolonged guarantee.
When the necessity for a rebuild is systematically anticipated and the rebuild is carried out as deliberate, vital financial savings might be made in funding prices. The contractor’s productiveness additionally will increase when there are even fewer disruptions in manufacturing, or they’re saved brief.
Tana additionally has a transparent plan for its merchandise that gives a approach to deal with the ultimate section of their life cycle with the least potential burden on the surroundings.
Firm has a separate recycling and refurbishment program for essential elements, reminiscent of diesel engines. Finish-of-life machines consist largely of metal elements that may be offered for steel recycling, whereas some elements can be recovered as spare components.
Tana is rising within the coronary heart of the round economyTana desires to be intently concerned within the round financial system, which includes exactly extending the life cycle of units. Rebuilding reduces the environmental and social prices of machine manufacturing. It’s essentially a neighborhood operation that reduces the carbon footprint of worldwide transport and retains assist and repair near the shopper.
Though Tana’s merchandise don’t require uncommon earth metals, extending the life cycle of machines by rebuilding reduces waste and saves restricted pure assets. For instance, metal manufacturing remains to be energy-intensive and a significant supply of local weather emissions.
“Tana Second Life rebuild program is a concrete step in Tana’s transition in the direction of a round financial system. Rebuild operations in accordance with sustainable growth are additionally a vital a part of our firm’s progress story,” emphasizes Kalle Saarimaa, CEO of Tana.
Aiming for a round financial system, Tana continues to develop and produce new, extra energy-efficient machines, however it might additionally conduct worthwhile enterprise by refurbishing components and tools. The sharehttps://tana.fi/tana-second-life of upkeep and spare components within the round financial system is rising.
Extra data https://tana.fi/tana-second-life
Supply: Tana Oy (Finland, March 07, 2024)
www.tana.fi
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